Neptune Systems

FACTORY AUTOMATION SYSTEMS

Factory Automation System

i) Industry 4.0

Our automation engineering consultants can help you upgrade or use your existing systems and infrastructure to enhance your plant-centric processes and operations for stronger business performance. Specific industrial automation service areas include:

  • Assembly and Handling Systems, Linear Positioning Systems Robotics
  • Industrial Image Processing Systems
  • Sensors and Actuators
  • Industrial PCs
  • Embedded Systems
  • Measuring and Test Systems
  • Industrial Automatic Data Capturing and Identification Systems
  • Automation Services
  • Industrial Automatic Data Capturing and Identification Systems

ii) Vision Systems

Neptune systems have arrangement with TEJ controls Thane who are pioneer in vision systems, Vision Inspection Systems uses camera to grab image of the component to be tested, once image is taken Image Processing Algorithms are used to detect any visual flaws in component. Vision Inspection systems can be used for faster and accurate automated visual inspection. The typical examples of vision inspection systems include automated sorting systems, Automated Optical Inspection (AOI), Automated Optical Measurements (AOM), Pattern Matching, Optical Character Recognition (OCR), Colour Inspection or colour matching, Go - No Go inspection systems etc. We provide vision inspection systems using National Instruments Vision Development Module and we work with various cameras like NI smart camera, fire wire cameras, GigE Cameras, USB cameras. We provide vision inspection systems using National Instruments Vision Development Module and we work with various cameras like NI smart camera, fire wire cameras, GigE Cameras, USB cameras. We listen to your requirements and develop a customized solution which provides you with optimal cost quality and performance. Depending on custom requirements we design system & simulate depending on requirements for any requirements don’t hesitate to ask for demos.

Neptune Systems
Neptune Systems

a) Automated Test Equipment

Automated test equipment help you deliver products with consistent quality and at the same time they reduce your testing costs by reducing labour cost. This means you reduce your overall costs and yet deliver superior product to your customer. Better product quality leads to more demand for your product at premium pricing.

b) Vision based sorting system / Conveyor

Automated test equipment help you deliver products with consistent quality and at the same time they reduce your testing costs by reducing labour cost. This means you reduce your overall costs and yet deliver superior product to your customer. Better product quality leads to more demand for your product at premium pricing.

Vision based Sorting systems PC program is interfaced with the Camera and Conveyor systems. Camera takes image of every part on conveyor arriving at test station and sends it to PC. PC analyses the image to measure various parameters like Outer Dia., Inner Dia., length, distance, presence / absence of proper component etc. and based on the result it decides "in which bin the part should be dropped" the result is then given to conveyor system to put the part in appropriate bin.

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Vision based sorting can be used in many industries some examples are –

  • Auto components: discs, circlips assemblies etc.
  • Book Publishing: sorting based on barcode
  • Pharma: blister inspection, capsule inspection etc.
  • Small Arm Ammunition: For manufacturing defects / Inspection
  • Textile
  • FMCG
  • Automobile
Free from manual errors
  • 100% testing as every component is tested
  • High speed testing
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iii) Internet of Things (IoT)

1. For predictive maintenance:

Physical parameters of the machinery like the vibrations produced by the equipment, the temperature generated while its operation, pressure exerted on a particular part etc. some of the parameters used to monitor the health of the equipment. Such parameters produce a large amount of data that has to stored and processed in order to forecast potential hazards and determine when industrial equipment is likely to fail. An IoT – based solution, allows storing terabytes of data and running machine learning algorithms to determine the condition of the equipment and save a lot of time and money required for the maintenance as well as increasing the production.

2. Increasing the Productivity:

Increased productivity through monitoring the interconnected robots/equipment with the help of sensors is the major advantage of using IOT in manufacturing

iv) Warehouse Monitoring System

Many products such as food products, medicines, chemicals etc. have to preserved under a predefined-conditions like controlled temperature, humidity etc. Instead of taking manual readings from digital meters the parameters (temperature /humidity) can be automatically streamed in real time to the IoT Cloud. By this way, we can get real time result anywhere any time and take decisions on time to save products from damage.
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